When a component's design includes complex features like thin walls, internal channels, or unique gear tooth profiles, conventional manufacturing can be costly and limiting. This is where the strengths of MIM Parts and powdered metal gears truly shine. Metal Injection Molding allows for the creation of elaborate, three-dimensional shapes that would be impossible or prohibitively expensive to machine. Similarly, the powdered metallurgy process for gears can consistently produce sophisticated splines and profiles in a single press operation. By choosing these advanced powder-based technologies, engineers can specify the exact geometry needed for optimal function without being constrained by traditional manufacturing hurdles.